Thursday, February 6, 2014

DIY- EGR Delete Install on 6.7 2007-2008 Dodge Ram Cummings Diesel

Here are some step by step instructions on how to install your 07-08 6.7 Cummins EGR delete.
  1. Disconnect Batteries
  2. Drain coolant
  3. Remove 4 screws from plastic cover and remove cover
  4. Loosen V-band clamps and remove cross-over pipe figure then unplug and disconnect intake valve.
  5. Remove 4 screws and electrical plug from intake valve. Remove any existing gas ket material from intake manifold.
  6. Unplug throttle valve located under intake elbow, top view of throttle valve.
  7. Install Custom Diesel Inc intake plate with supplied bolts making sure o-rings are fully seated figure 5.0. Then remove heat shield from EGR bypass figure.
  8. Remove 4 bolts to exhaust bypass.
  9. Remove exhaust servo motor and exhaust bypass together.
  10. Remove 4 EGR Cooler mounting bolts and disconnect all hoses.
  11. Remove v-band clamp from front of EGR Cooler.
  12. Pull EGR cooler up and out towards the front of the truck.
  13. Unbolt EGR cooler mounting bracket by removing the 2 bolts that attach to the block.
  14. Once bracket is removed, remove the exhaust crossover elbow, then remove the 4 bolts that hold the motor cover.
  15. Install supplied stainless steel exhaust block off plates.
  16. Next install new supplied coolant tube.
  17. Attach the provided bracket to the mounting hole on the head where the egr cooler bracket was. Use the existing bolt and bolt hole that is directly behind vertical coolant line is.
  18. Use the provided hardware to attach the dipstick tube and coolant line support bracket to the other end of the provided bracket.
  19. Additional pictures for instructions are available online

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